Carpet Yarn Manufacturing Process

Is a process that involves opening the bigger and loose lea and wrapping it into tightly wrapped bunch which is smaller in size.

Carpet yarn manufacturing process.

Another method continuous dyeing rolls and sprays dyes onto finished carpet. Still another pre dyeing takes place before the carpet is processed. All tufted carpets including cut pile start out as a loop. Soon one loom could make 75 yards 82 m of high quality carpet a day.

During the carpet manufacturing process once carpet yarn is stitched into place the carpet is dyed using a variety of methods that will create solids patterns or effects. This process is typically a single production line that completes the final stage of the carpet construction. Even today ring spinning makes the widest range of yarn counts with the highest strength. By 1800 6 8 yards 7 9 m of carpet could be made in a day.

Invented the power loom in 1839 which doubled carpet production. All carpets are made from either natural fibers man made fibers or a combination of both that are spun into yarn that is then woven or tufted into the finished article to be found in carpet retailers throughout the globe. The third and last step in the manufacturing of carpet is the finishing process. He also invented the first broadloom in 1877.

Once the carpet is finished it s washed dried and vacuumed. Carpet is made in a 3 part process. Fibre or yarn dyed on commission. For cut pile carpet the loops are cut during the tufting process.

Raw wool has to be converted to yarn through machines where the wool is converted into individual strands which are further spun into yarn. In the finishing process a coating of latex is applied to both the tufted dyed carpet s primary backing and also to secondary backing. The process takes a fiber mass roving reduces the mass through fiber drafting inserts twist for strength and winds the yarn onto a bobbin. The actual yarn that will be used in the tufting process is dyed beforehand which allows for uniform color.

Power looms improved over the years. From wool to yarn before the actual carpet weaving process takes place in the carpet factory there is a lot that goes in making the yarn.